AlNiCo Magnets
Alnico is an alloy produced by mixing aluminum, nickel and cobalt with certain addition of other metals like copper, iron and titanium. Capable of producing strong magnetic field, it has an excellent linear temperature characteristics and has wide industrial applications.
Alnico is an alloy produced by mixing aluminum, nickel and cobalt with certain addition of other metals like copper, iron and titanium. Capable of producing strong magnetic field, it has an excellent linear temperature characteristics and has wide industrial applications.
Types
of Alnico Magnets
On the basis of manufacturing process and application alnico can be grouped into following types :
Features
- Alnico's are the strong magnets which can produce strong magnetic fields.
- Excellent resistance to corrosion
- They have superior thermal stability
- These magnets have some of the highest curie points of any
magnetic material ranging around 800oC
- Some type of Alnico's are isotropic
- They have high magnetic flux density
Applications
Alnico magnets have applications in the following areas:
- Electric motors
- Electric guitar pickups
- Sensors
- Loudspeakers
- Cow magnets
- Automotive and electronic sensors
- Actuators
- Hall effect sensors
- Magnetron
- Reed switches
- TWT amplifiers
- Communication
Manufacturing Process
Casting or sintering process is applied for making alnico magnets. The first step involves the pouring of molten metal alloys into moulds. Later it is passed through various heat cycles. The resultant magnets have rough surface which after machining gives a glossy look.
Sintered magnets are produced by compacting fine alnico powder in a press, and then sintering the compacted powder into a solid magnet.
Alnico magnets can only be magnetized only in the field having magnetizing fields of about 3 kOe. Since these magnets have low coercivity they, must be protected from the adverse repelling fields as this could partially demagnetize the magnets.
Magnetizing
After the tolerance magnetizing is effected. As alnico magnets are brittle, theymust be protected from hard blows and handled with care. It should be magnetized in a proper magnetic field and must be prevented from the repelling fields as it is prone to demagnetization.
Graphical Representation of Manufacturing Process
Properties
Physical
Properties |
Curie temperature |
860 |
Max.Operating
Temp. |
525-550 |
Resistivity |
47-54 |
Hardness |
520-630 |
Density
g/cm3 |
6.9-7.3 |
Rev.
Recoil Permeability |
1.7-4.7 |
Saturation
Field Strength kOe |
2.7-6.3 |
Temp.Coefficient
of iHc |
-0.01-0.03 |